Top 8 Baseball Caps Manufacturer in the USA

Baseball caps are a popular way for businesses, sports teams, and brands to promote their image. Whether you’re looking for custom hats for marketing or bulk orders for an event, choosing the right manufacturer is key.

To help you make an informed decision, we’ve put together a list of the top baseball cap manufacturers in the USA. These companies are known for their quality, customization options, and excellent service.

Graffiti Caps

Graffiti Caps offers custom-made hats with a focus on quality craftsmanship. Their Made-in-USA products are perfect for branding, sports, and personal use, with a variety of styles and customization options.

Location: Located in the USA, Graffiti Caps manufactures all their products domestically, ensuring fast delivery and reliable service.

Products Offered：

• 5-Panel & 6-Panel Caps – Classic, structured designs.
• Dye-Sublimated Caps – Full-color, vibrant prints.
• Tactical-Camo Caps – Rugged and stylish.
• Performance Stretch Caps – Great for sports and outdoor activities.
• Winter Knit Caps – Warm, custom designs for cold weather.
• Custom Fabrics & Accessories – Patches, embroidery, and more.

Services Offered：

• Custom Design Assistance – Expert help to bring your design to life.
• Made-to-Order Production – Personalized caps with high-quality materials.
• Bulk Orders – Perfect for businesses or events.
• Embroidery & Printing – Crisp, detailed designs on every cap.

JoinTop

JoinTop is a specialized manufacturer of custom hats and caps with over 20 years of experience. They focus on producing high-quality headwear for businesses, brands, and promotional purposes, offering a variety of customization options.

Location: JoinTop operates from production bases in China and Bangladesh. They serve clients globally, providing efficient manufacturing and delivery services.

Products Offered:

• Baseball Caps: Classic style with adjustable fits. Ideal for sports teams, brands, and casual wear.
• Snapbacks: A trendy style with a flat brim, offering both style and comfort.
• Trucker Hats: Mesh back for breathability, popular for both casual wear and outdoor events.
• Beanies: Perfect for colder climates or as a stylish accessory, available in various colors and designs.

Services Offered:

• Custom Design: Tailored designs for different headwear styles.
• Embroidery and Printing: High-quality customization options for logos, designs, and text.
• Private Labeling: Adding brand logos and labels for wholesale purposes.
• OEM & ODM: Original Equipment Manufacturer (OEM) and Original Design Manufacturer (ODM) services.
• Packaging: Customized packaging options for products.
• Fast Delivery: Efficient manufacturing with reliable shipping.

Unionwear

Unionwear is a leading manufacturer of custom baseball caps, bags, and portfolios. They specialize in union-made, USA-made products with high-quality craftsmanship.

Location: Based in Newark, NJ, Unionwear provides domestic production with fast turnaround.

Products Offered:

• Custom Hats (Baseball, Performance, Trucker, etc.)
• Bags (Totes, Backpacks, Duffels)
• Winter Knits (Beanies, Scarves)
• Portfolios & Binders

Services Offered:

• Custom Embroidery and Design Assistance
• Bulk Orders and Fast Shipping
• Contract Embroidery Services

Cali Headwear

Cali Headwear focuses on premium custom hats and blank hats for various industries, providing quick and reliable service.

Location: Located in California, USA, with both domestic production and imported stock for fast shipping.

Products Offered:

• Custom Snapbacks – Classic snapback designs that can be tailored with logos or graphics.
• Trucker Hats – Popular for casual wear, with mesh backs for breathability.
• 5-Panel & 6-Panel Caps – Flexible options for corporate and promotional use.
• Beanies – Cozy and customizable for colder months.
• Bucket Hats – Great for outdoor events and casual wear.
• Corduroy & Specialty Hats – Unique fabric options for a stylish look.
• Blank Hats – A variety of hats available for wholesale and custom embroidery.

Services Offered:

• Custom Embroidery & Printing – Personalize your hats with custom logos, designs, or messages.
• Bulk Orders – Ideal for businesses, sports teams, or promotional events.
• Quick Turnaround – Both made-to-order and in-stock inventory options for fast delivery.

AmeriCap

AmeriCap specializes in premium custom baseball caps, manufactured entirely in the USA. With over 30 years of experience in the industry, they have built a strong reputation for producing high-quality, durable hats.

Location:

AmeriCap operates out of Enfield, North Carolina, where their production facility is based:

Products Offered:

• Custom Baseball Caps: Available in various styles, including snapbacks, adjustable caps, fitted hats, and more.
• Material Options: Choose from cotton, polyester, and blended fabrics, available in a range of colors and finishes.
• Embroidery & Printing: Custom logos, text, and designs can be added to create personalized headwear for businesses, sports teams, and promotional events.
• Brim Styles & Structures: Options for flat or curved brims, structured or unstructured caps.

Services Offered：

• Custom Embroidery: Specializing in high-quality embroidery to add logos or designs to caps.
• Design Assistance: AmeriCap offers expert guidance to help bring your design ideas to life with their in-house design team.
• Fabric & Color Samples: Customers can request samples to choose the best fabric and color options for their custom hats.

The Frank Doolittle Company

The Frank Doolittle Company (FDC) is based in Bellevue, Washington, and offers a broad range of products and services catering to union industries and other sectors.

Their products and services are centered on custom branding, with a focus on creating promotional items, apparel, and accessories for union workers and businesses.

Location:

• Headquarters: 11811 NE 1st St, Suite A-209, Bellevue, WA 98005

Products Offered:

FDC provides a wide array of customizable products primarily in the apparel and promotional items categories. Some examples include:

• Apparel:
  • Headwear (Baseball caps, knit caps, hard hats)
  • Jackets, Sweatshirts, Vests, and Windshirts
  • T-Shirts, Button Shirts, Polo Shirts, and Tank Tops
  • Safety wear like safety headwear and outerwear

Services Offered:

FDC specializes in custom design and printing services for promotional products, focusing on:

• Custom Apparel and Branding: Creating personalized products for businesses, events, and organizations.
• Union and Corporate Merchandise: Tailored to the needs of unions, trade organizations, and corporate clients for various events and team-building efforts.
• Event-based Products: Offering designs and products for events such as labor day, sports tournaments, charity events, and strikes.

Steve Apparel

Steve Apparel is a custom hat manufacturer based in the USA. They specialize in creating high-quality, personalized hats for businesses, teams, and individuals. Their goal is to deliver top-notch custom designs and great customer service.

Location:

Steve Apparel operates in the United States, providing custom headwear both locally and internationally.

Products Offered:

Steve Apparel offers a wide range of custom hats, including:

• Baseball Caps: Custom caps for businesses, teams, or casual wear.
• Sports Caps: Athletic-style hats perfect for sports events or teams.
• Beanies: Warm, knit caps for winter or promotional use.
• Dad Caps: Classic, relaxed caps with adjustable straps.
• Bucket Hats: Stylish hats for summer or outdoor activities.
• Cowboy Hats: Bold, western-style hats for branding or events.

Services Offered:

Steve Apparel provides several services to customize your hats:

• Custom Hat Design: Work with the team to create your perfect hat.
• Embroidery: Add logos or designs with high-quality embroidery.
• Private Labeling: Personalize hats with your brand’s logo for resale or giveaways.
• Cut & Sew Services: Create hats with specific fabrics or styles.
• Fabric Selection & Printing: Choose your preferred materials and get vibrant screen prints.

Seam Apparel

Seam Apparel is a custom hat manufacturer specializing in premium, personalized headwear for retail brands. They offer a variety of customizable hat options with high-quality materials and craftsmanship.

Location:

Headquartered in Charlotte, NC, USA.

Products Offered:

Custom baseball caps, trucker hats, knit hats, snapbacks, fedoras, and more.

Services Offered:

Custom design, embroidery, screen printing, sublimation printing, and private labeling. They also offer low MOQs, fast production times, and USA-based manufacturing.

Conclusion

Choosing the right manufacturer for your custom baseball caps is essential to getting the best product for your needs. Whether you need local production, quick delivery, or unique designs, the companies listed here offer great options to bring your vision to life. We hope this guide helps you find the perfect partner for your next custom hat project.

If you’re ready to explore more about custom hats and headwear, check out JoinTop Hat’s products and services to see how they can help bring your branding ideas to life with top-quality designs and fast delivery.